The over 200 million products made annually by Hayco are assembled in one of our 12 assembly operations located across our three sites, located within a few minutes’ drive of each other. As assembly requires close attention to detail, we have undertaken considerable investment in automated assembly technology, worker training and assembly process control systems. Most of our assembly fixtures and machines are designed and manufactured in-house by our technical teams. As part of our continuous improvement, we constantly refine processes; carry out line balancing and employ advanced industrial engineering to optimize speed and precision. The result of continual improvement is increased efficiency and accuracy, which in turn, helps to lower costs. Something our customers always appreciate.

Most products produced by Hayco are initiated in one of our confidential prototype testing assembly line operations. This allows new concepts to be manufactured and tested under the strictest confidence, and provides learning’s to enable faster delivery time to market in mass production.

Our assembly operators are versatile and always improving though regular training and education. For example, Hayco’s operations now include a Class One medical devices assembly line officially approved by the US Federal Drug Administration, and a GMP approved assembly line for food grade packaging manufacturing.